Generation control systems
- Mark VI servers: maintenance, backup and upgrade
- ABB 800xA — DSASP, IMSP and CS1P stations
- ABB Symphony Plus — EWS, SPOA and SPOB servers
- Virtualisation and operating system backup of the operator stations
Sectors
Industrial sectors we serve
Our experience spans four sectors. These are the equipment and the platforms in each one.
Sector 01
Power generation
Generation and electrical metering, where the control system and the protection system coexist with regulatory obligations that get audited.
Metering and regulatory compliance
- Power quality studies under Mexican Grid Code 2.0 — RES/550/2021
- Communication setup for custody transfer meters
- SEL RTU to SITREM communication for heat rate calculation
- Integration of energy monitoring into SCADA
Protection and communications
- Configuration of SEL RTAC controllers
- IEC 61850 and DNP3 between relays, RTUs and the supervision system
- Configuration and segmentation of OT and IT switches
Plant auxiliaries
- Gas diversion dampers: electrical and control cabinet
- Flue gas monitoring
- Auxiliary boilers and their interlocks
- Fire detection systems
Sector 02
Manufacturing
Production lines where every minute of downtime is counted in units. The work is planned to run inside a shutdown window and to leave the line documented.
Motor control
- Design and integration of panels with variable frequency drives
- Programming and commissioning of pumping and ventilation systems
- Modernisation from manual to automatic control
- MCC technical support: combination units, contactors and protective devices
Control modernisation
- PLC migration between brands, planned and documented
- HMI upgrades and SCADA platform migration
- Reverse engineering of cabinets with no current drawings
- Delivery of As-Built documentation
OT / IT networks
- EtherNet/IP, PROFINET, PROFIBUS and Modbus RTU / TCP
- Gateway and RTU configuration between equipment of different brands
- Industrial fibre optics and OTDR testing between buildings
Electrical installation
- Full maintenance on distribution switchboards and load centres
- Cleaning, retorquing, thermography and functional testing
- Conduit, cable tray and wire mesh tray for power, voice and data
Sector 03
General industry
Auxiliary processes that are almost never the plant's core business, but that stop it when they fail.
Water treatment
- Sewage treatment plants: electrical and control cabinet
- Siemens S7-400 and S7-1200 PLC: maintenance and programming
- Process supervision and alarm handling
Boilers and combustion
- Auxiliary boilers with Mitsubishi R08PSFCPU PLC
- Flue gas monitoring with Phoenix Contact ILC 330 PN
- Gas diversion dampers with Emerson RX3I-SAMS
Process measurement
- Gas metering stations with Allen Bradley ControlLogix
- Integration of instrumentation into supervision systems
- Gateway configuration between different protocols
Facility safety
- Fire protection system maintenance
- Smoke sensor functional testing
- Detection system installation and diagnosis of the existing system
Sector 04
Food industry
Processes with hygiene and traceability requirements, where any technical intervention has to leave a record of what was touched and why.
Process control
- Line PLC and HMI: maintenance, programming and commissioning
- Motor control for pumping, conveying and ventilation
- Modernisation from manual to automatic control
Traceability and documentation
- Historical logging of process variables in SCADA
- As-Built documentation of cabinets and modifications
- Updating of electrical and control drawings
Cabinets and installation
- Build and assembly of control cabinets
- Electrical and data raceway in the process area
- Maintenance on distribution switchboards and MCC
Energy and continuity
- Power quality studies and meter installation
- Switchboard thermography to anticipate failures
- Remote consumption monitoring integrated into SCADA
What is happening in your plant?
Let us start by understanding your plant.